"An unbelievable number of welds" | SpaceX Starbase

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"An unbelievable number of welds" | SpaceX Starbase

SpaceX is actively modifying and upgrading its Starbase infrastructure to support the testing and launch operations of its Starship program, with various construction and testing activities underway

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Questions to inspire discussion

Launch Site Modifications

๐Ÿš€ Q: How is SpaceX adapting Orbital Pad 1 for Starship testing?
A: The Starbase team is modifying the Orbital Launch Mount to accommodate Starship by installing different clamps and plugs, using a ship transport stand as a candidate adapter to place Starship on top of the OLM.

๐Ÿ› ๏ธ Q: What changes are being made to Tower 2 at Starbase?
A: Cladding is being installed on Tower 2 to protect the inside from launch damage, with sheets facing the launch mount side of Pad 2.

New Pad Development

๐Ÿ—๏ธ Q: What progress is being made on the new Orbital Launch Mount at Pad 2?
A: SpaceX is installing 20 hold-down arms inside the new OLM at Pad 2, while also working on the deluge tank farm and plumbing for the pad.

Massey's Site Recovery

๐Ÿงน Q: What's happening at the damaged Massey's test site?
A: The damaged static fire stand at Massey's is being removed and cleaned up as part of the site's cleanup and repair efforts following significant damage.

Temporary Testing Solutions

๐Ÿ”ฅ Q: Where are Ship Static Fires currently being conducted?
A: SpaceX is temporarily hosting Ship Static Fires at Starbase's Orbital Pad 1 to cover Massey's downtime, as Massey's is destroyed and not operational.

Equipment Repurposing

โ™ป๏ธ Q: How is SpaceX adapting existing equipment for new testing needs?
A: A ship transport stand is being used as a candidate adapter to put Starship on the OLM for testing, as the original adapter was torn apart and modified to accommodate the ship.

Key Insights

Launch Site Modifications

๐Ÿš€ SpaceX is adapting the Orbital Launch Mount (OLM) at Starbase's pad 1 to accommodate Starship static fires by installing a ship transport stand adapter, compensating for the damaged Massey's test facility.

๐Ÿ›ก๏ธ Tower 2 at Starbase is being fortified with protective cladding on the launch mount-facing side to shield internal components from launch debris, a common practice in launch pad design.

Repair and Construction Techniques

๐Ÿ”ง Engineers are employing patch welds to repair damaged sections of the OLM base, potentially creating stronger repairs than traditional cut-and-replace methods.

๐Ÿ—๏ธ The deluge tank farm at pad 2 is under construction, with large green tanks being installed and plumbing work ongoing to support future launch operations.

Testing and Launch Preparations

๐Ÿงช SpaceX is preparing pad 2 for testing and launch operations, including the installation of a BQD hood part for booster quick disconnects and using cranes to position heavy equipment.

๐Ÿ”ฅ The damaged static fire stand at Massey's is being dismantled, while work on the ship static fire adapter at the launch mount progresses to enable continued testing without the Massey's facility.

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#SpaceX

X Mentions: @SpaceX @HabitatsDigital @NASASpaceflight

Clips

  • 00:00 ๐Ÿš€ SpaceX modifies Starbase infrastructure to enable Starship testing, adapting launch mounts and transport stands for orbital testing.
    • SpaceX is modifying the orbital launch mount at Starbase to accommodate testing of Starships, as it was originally designed for boosters.
    • SpaceX is modifying a ship transport stand into an adapter to enable testing of a ship on the Orbital Mass (OM) at Starbase, likely due to damage at the Massey's facility.
  • 01:31 ๐Ÿš€ SpaceX updates Starbase with cladding installation on tower 2 and changes to launch site.
    • Cladding is being installed on the side of tower 2 that faces the launch mount to protect the tower's interior from the launch.
    • The video shows updates on SpaceX's Starbase, including installation of clamping arms and changes to the launch site, with observations from a recent visit.
  • 03:06 โ›ˆ SpaceX Starbase operations are slowed down by bad weather, while the company conducts tests, including extensive tank farm venting and purging, producing large vapors.
    • Weather conditions, including rain and lightning, are slowing down activities at SpaceX Starbase, making it hazardous to work on towers or lifts.
    • SpaceX conducted extensive tank farm venting and purging tests at Starbase, producing a large amount of vapors around the launch mount, even in rainy weather, without any nearby rocket or booster present.
  • 04:31 ๐Ÿš€ SpaceX's Starbase is bustling with activity, including work on the static fire adapter and cleanup efforts.
    • The speaker observes various activities at SpaceX's Starbase, including work on the static fire adapter, cutting or welding on large parts, and cleanup efforts at the damaged ship static fire stand.
    • A person comments on a SpaceX Starbase scene, humorously remarking that a load on a trailer appears to be sticking out too far and should have a warning flag.
  • 06:12 ๐Ÿš€ The video shows a tour of the SpaceX Starbase, with observations of damaged and charred equipment, including a shipping container building and tank, being removed and replaced.
    • 07:41 ๐Ÿš€ SpaceX Starbase raises concerns with its extensive use of patch welds, welding over damaged parts multiple times, questioning the repair method's strength.
      • The SpaceX Starbase has an unbelievable number of patch welds, where instead of replacing damaged parts, workers weld over them multiple times, raising questions about the strength and advantages of this repair method.
      • The full analysis of changes will be covered in the Starbase update released every Monday.
    • 09:20 ๐Ÿš€ SpaceX is making progress on Pad 2 at Starbase with ongoing work on scaffolding, welding, and installation in preparation for testing and launch operations.
      • SpaceX is making progress on Pad 2 at Starbase, with ongoing work including scaffolding, welding, and installation of booster quick disconnect parts in preparation for testing and launch operations.
      • The speaker prepares equipment, prioritizing a cooler to stay hydrated or cool.
    • 11:24 ๐Ÿš€ SpaceX is actively constructing Starbase pad 2, making progress with equipment installation and testing.
      • The SpaceX Starbase pad 2 is under construction, featuring a deluge tank farm with large green tanks, plumbing, and piping, as well as an extendable crane and other equipment.
      • SpaceX continues to work on Starbase, moving debris and simultaneously testing ships on the launch mount in parallel.

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    Duration: 0:13:4

    Publication Date: 2025-07-04T05:31:35Z

    WatchUrl:https://www.youtube.com/watch?v=LJTpWKuIVvk

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